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First of all, it is the control of the temperature in the furnace. Industrial furnaces need to control the temperature during the heating process to achieve safe and stable production. However, if the control system in the furnace fails or is improperly adjusted, the temperature will be out of control, causing the temperature to be too high or too low, causing equipment failure or explosion.Why Heat Treat in a Vacuum In addition, due to the high temperature in the furnace, if you accidentally open the operation door or the observation port, etc., it may cause the staff to be burned by the heat in the furnace. Secondly, it is the damage and aging of the furnace body. Application of Vacuum Heat Treatment in Fastener Manufacturing Due to the frequent work of industrial furnaces, the internal metal materials may be damaged and aged due to high temperature and corrosion. This situation will not only lead to a decrease in work efficiency, but may also cause cracks in the furnace body, which may cause an explosion. Therefore, regular inspection and maintenance is very necessary.Optimal Vacuum Heat Treatment For Bevel Gears Furthermore, it is the leakage of energy supply materials such as gas and fuel oil. If these materials leak into the environment during operation, it may cause major hazards such as suffocation and poisoning to workers, and cause explosions and other accidents. Therefore, when using an industrial furnace, attention should be paid to checking the inside and outside of the furnace and the burner and other equipment to ensure that there is no leakage.Vacuum Hardening Stainless Steel

Industrial furnace is one of the common equipment in industrial production. It is mainly used in heating, smelting, drying, sintering and other processes. The high concentration and accurate control of temperature and heat source in the furnace make it indispensable in many industrial production processes. one of the devices. Ion Nitriding vs Gas Nitriding However, in the process of using industrial furnaces, there are also some unsafe factors that cannot be ignored, which may lead to equipment failure, personal injury, and even serious accidents such as fire and explosion.Sintering of B4C by Pressureless Liquid Phase Sintering First of all, it is the control of the temperature in the furnace. Industrial furnaces need to control the temperature during the heating process to achieve safe and stable production. However, if the control system in the furnace fails or is improperly adjusted, the temperature will be out of control, causing the temperature to be too high or too low, causing equipment failure or explosion.Vacuum Heat Treatment of Fasteners In addition, due to the high temperature in the furnace, if you accidentally open the operation door or the observation port, etc., it may cause the staff to be burned by the heat in the furnace.Vacuum sintering of transparent ceramics

In actual application, the basic composition of the atmosphere can be adjusted by changing the ratio of N2/CH3OH according to specific process requirements.Leakage Causes of Vacuum Brazed Stainless Steel Plate Heat Exchanger When the atmosphere is prepared according to the 40/6O hydrogen/methanol cracking gas, the basic composition of the furnace gas is 40/40/20 (N2/H2/CO), which is also called as the basic composition of the endothermic atmosphere. Synthetic endothermic atmosphere (Endomix). Its carbon potential control method, carburizing uniformity, carburizing speed and other aspects are similar to the endothermic atmosphere.Steel gear vacuum carburizing and quenching The purity of nitrogen gas used to prepare nitrogen-based atmospheres, except that some special processes require high purity, when N2-CH3OH-type nitrogen-based atmospheres are used as carburizing carrier gas, 95% to 99.5 (volume fraction) of nitrogen can be used in the same carburizing time The effect of internal and surface carbon content, depth of carburized layer and degree of internal oxidation is similar to that of high-purity nitrogen. Sheet metal vacuum carburizing process However, at lower operating temperatures, as the purity of N2 decreases, the recovery time of the atmosphere is prolonged; and due to the higher methane content in the working area, the tendency to produce carbon black increases, especially in the case of larger atmosphere flow rates.Application of Vacuum Heat Treatment in Fastener Manufacturing

The tempering furnace is a very important equipment in the modern glass processing industry. It is mainly used in the process of processing glass and has strict operating requirements. This article will introduce the correct usage of tempering furnace convection in detail in terms of steps to ensure correct operation and safe production.Sheet metal vacuum carburizing process The first step is to set the parameters accurately. The tempering furnace must be precisely parameterized according to glass type, thickness, shape, etc. First, inspect the glass surface for scratches or damage. Then, the correct temperature, heating time and cooling time are adjusted to ensure that the finished glass fully meets the quality requirements.Influence of Vacuum Quenching and Tempering Process on Steel The second step is to place the glass accurately.Application of Vacuum Heat Treatment in Fastener Manufacturing Correctly placing the glass is an important guarantee to ensure the smooth operation of the tempering furnace. Before putting into the tempering furnace, be sure to check the internal structure of the glass for cracks, and ensure that the placement is accurate and stable. The glass surface should be in clean contact with the.Vacuum Brazing of Aviation Diffuser Components

All manual and automatic signals are input into PLC, all actions and logics are completely controlled by PLC, the performance is stable and reliable, the number of components is greatly reduced, and on-site debugging becomes convenient.Vacuum Hardening Stainless Steel Use a professional temperature controller to control the temperature. It has good temperature control and automatic adjustment, and controls the temperature with the optimal PID parameters. Compared with the temperature control program compiled by C language, the temperature control effect is greatly improved.Metallographic Inspection Knowledge of Bolt Quenching And Tempering The system consists of five parts: temperature control, pressure control, burner controller, inspection of workpiece temperature, upper computer control and software.Ion Nitriding vs Gas Nitriding After transformation, the furnace was fired again. During the heating process, the temperature deviation at 6 points was ≤ ± 10 ℃, and during heat preservation, the deviation was ≤ ± 4 ℃, with strong stability and reduced operation and maintenance costs. It has been used for more than 1 year, and there have never been failures such as crashes and data loss. The efficiency of the original equipment is greatly improved.Sintering of B4C by Pressureless Liquid Phase Sintering

When the furnace pressure is negative, for example -10Pa, a suction wind speed of 2.9m/s can be generated. At this time, a large amount of cold air will be sucked in from the furnace mouth and other loose places, resulting in increased heat loss of the blast furnace flue gas. ; When the pressure inside the furnace is a positive value, the high-temperature flue gas will escape outside the furnace, which also leads to heat loss caused by the escaped flue gas.Aluminum alloy micro-channel cooling plate vacuum gas quenching In order to reduce the above-mentioned heat loss, it is necessary to pay attention to adjusting the flue gate at any time during operation to maintain the normal pressure in the furnace. The normal pressure value in the furnace is: for heating furnace and heat treatment furnace, the bottom of the furnace is generally controlled to be zero pressure; for drying furnace, the zero pressure value is controlled at the center of the furnace height. Precision carburizing heat treatment of gears In the structure of the furnace body and the smoke exhaust system, it should be ensured that the chimney has sufficient suction. The adjustment of the flue gate should be flexible and the various openings on the furnace body should be minimized. The distribution of internal pressure achieves the effect of strengthening furnace gas circulation and uniform furnace temperature.Influence of Reaction Sintering Process on Properties of Silicon Carbide Ceramics During the operation, the furnace is not well maintained, and if it is damaged, it is not repaired in time, and most of the operators are not technically trained or do not operate according to the operating procedures. As a result, the furnace mouth, furnace door, trolley frame and various sealing facilities are quickly burned out. Combined with the disrepair of the flue, the exhaust system was not functioning properly, causing the furnace to spit fire everywhere. Above-mentioned phenomenon has increased energy consumption, has deteriorated environment again.Vacuum carburizing of aviation gear steel

In 1794, a straight cupola for melting cast iron appeared in the world. Later, in 1864, the Frenchman Martin used the principle of the regenerative furnace of the British Siemens to build the first steelmaking open hearth furnace heated by gas fuel. He used the regenerator to preheat the air and gas at high temperature, thus ensuring the temperature above 1600°C required for steelmaking. Around 1900, the supply of electric energy was gradually sufficient, and various resistance furnaces, electric arc furnaces and cored induction furnaces began to be used.Aluminum Alloy Brazing in Vacuum Furnace In the 1950s, coreless induction furnaces developed rapidly. Later, electron beam furnaces appeared, which use electron beams to impact solid fuels, which can enhance surface heating and melt materials with high melting points.Vacuum Hardening Stainless Steel The furnace used for forging heating was the earliest hand forge. Its working space is a concave groove filled with coal, the air for combustion is supplied from the lower part of the groove, and the workpiece is buried in the coal for heating.Metallographic Inspection Knowledge of Bolt Quenching And Tempering The thermal efficiency of this kind of furnace is very low, the heating quality is not good, and it can only heat small workpieces. Later, it will be developed into a chamber furnace with a semi-closed or fully closed hearth made of refractory bricks, and coal, gas or oil can be used as fuel. , Electricity can also be used as a heat source, and the workpiece is heated in the furnace.Ion Nitriding vs Gas Nitriding

The full hydrogen bell furnace equipment includes a furnace platform, an inner cover, a heating cover, and a cooling cover. The process of the full hydrogen bell furnace is as follows: at the beginning of annealing, the steel coils to be annealed are stacked on the bell furnace platform, the inner cover is hoisted, and the cold state sealing test is carried out on the furnace platform, the inner cover system and the hydrogen inlet valve, and the test is successful. Finally, put the heating mantle button on the stove and carry out nitrogen purging;Production Process Of Si3N4-AMB Copper Clad Substrate When the nitrogen purge meets the conditions, replace the nitrogen in the inner cover with hydrogen; after the heating starts, select the heating curve according to different materials to control the temperature until the core temperature of the steel coil reaches the requirement; then remove the heating cover, and then hoist the cooling cover , using the surrounding ambient air to cool the inner cover through the fan on the cooling cover;Vacuum Carburizing For Large Gear Applications When the thermocouple detects that the circulating atmosphere in the inner cover reaches the set temperature, the cooling cover fan stops running; after the temperature of the steel coil core reaches the set value, the cooling is completed, and the cooling cover is removed; then nitrogen is purged, The hydrogen in the inner cover is replaced, and the inner cover is removed; finally, the steel coil is lifted away, and a process is completed.SPECIAL SAWING MACHINE After the production preparation is completed, the PLC will perform various media systems including water circulation, hydraulic system, protective gas and power supply, etc. After checking and judging that the safety system, measurement system and various hardware devices are working normally, issue a command to clamp the inner cover. After the inner cover is clamped, the control program will start each control program with a large time axis as a reference.SPECIAL SAWING MACHINE